Our latest innovation comprex® Toolclean
Welcome to comprex® engineering
Mechanical cleaning - with air and water
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Recurring problems with clogged cooling circuits and product lines, contaminated water systems, silted wastewater pressure lines, unplanned downtime – do you experience these or similar problems again and again? Whether industry or supply and disposal companies – every application is individual and yet similar – we at comprex® have years of experience as a solution provider .
Cleaning complex piping systems is a major challenge for every plant operator in day-to-day operations. Time and again, stagnation, loss of efficiency, unplanned downtimes or even failures of the entire plant occur. Clogged piping can be a real productivity killer .
The solution: We clean your plant as a service on site. In addition, with the purchase of“comprex® in place (CIP)” you get continuous and effective cleaning of your plant – whenever you need it.
Purchase or rent your own comprex®system from us and benefit from long-term cost savings.
- CIP - comprex® in place / cleaning in place
- Sustainable process without chemistry
- Short downtimes
- Increased process reliability
- Increasing the efficiency of lines
- up to 95% water saving
Our equipment is customized
Industrial plant cleaning
In these areas, we provide solutions with comprex® Engineering for continuous cleaning to efficiently prevent deposits and contamination.
Industry
We are specialized in these applications:
Pipelines
Product lines
Cooling systems
Machine cooling
Cooling lubricant systems
Heat exchanger
We offer cross-industry solutions:
Chemistry
Automobile
Plastics processing
Metalworking
Pharma
Paints & Lacquers
Food
Geothermal energy
Our system is optimally suited for these processes:
CIP
(Clean in place)
SIP
(Sterilization in place)
Municipal
We are specialized in these applications:
Sewer line
Heat exchanger
Drinking water distribution
Waste water pressure lines
Wastewater treatment plants
Sludge lines
We are open to new innovations and also offer special solutions for each area that are optimally adapted to your requirements.
What distinguishes our cleaning technology?
With our comprex® process, we offer an effective, sustainable and resource-saving cleaning alternative.
Solutions for your on-site cleaning needs
Our industry solutions at a glance
Stationary comprex® units
SCU
- Powerful compressor (diesel)
- 3-stage air treatment
- Comprex® control unit
- Touchscreen operation
Our world novelty
comprex® ToolClean & comprex® ConnectBox
- Intuitive touchscreen control
- Preset cleaning programs
- Automatic change of flow direction
- Can be combined with ConnectBox
Mobile comprex® Units
MCU-300
The MCU-300 is suitable for cleaning different areas in your plant. The unit can be flexibly connected to various systems.
- Touch screen control for easy operation
- Individual cleaning programs
- Compact, easy to transport
- Versatile connection options
comprex® Unit
CU-3300
The CU-3300 enables the cleaning of municipal water networks in the areas of drinking water and raw water as well as wastewater pressure lines.
- Trailer with own diesel compressor
- Large compressed air reservoir
- Compressed air preparation for hygienic operation
- Integrated comprex software with simple touch screen operation
We love challenges
Special solutions for special applications
We are open to new innovations and offer special solutions that are optimally adapted to your requirements.
Mobile comprex® Units
MCU-1000
The MCU-1000 is a special design for cleaning product lines, for example at a filling plant for pesticides with frequent product changes.
- Intuitive touchscreen control
- Defined cleaning programs
- Drying function
- Documentation of the cleaning processes
comprex®
Competence Center for Mechanical Cleaning
The focus and heart of this is the patented comprex® impulse rinsing process developed by us, which we are constantly redefining and expanding at various performance levels. This allows us to adapt it perfectly to the individual, changing tasks of our customers. As a service provider for the cleaning of fluid-carrying systems and as a manufacturer of mobile and stationary cleaning systems, we have been active in various areas and sectors of drinking water supply and industry since 1997.
References
We regularly report on new developments and innovations.
Find out more about our successful comprex® applications.
Select the industry you are looking for:
Paint & Varnish
Automobile
Plastics processing
Metalworking
Chemistry
Pharma
Food
Raw materials
Select the application area you are looking for:
Pipelines
Product lines
Cooling systems
Machine cooling
Cooling lubricant
Heat exchanger
Practical examples
Large-scale sewage treatment plant
The formation of deposits in sludge pipes led to an increased maintenance effort in plant…
Paints and varnishes
The goal of producing preservative-free inks places enormous demands on industrial hygiene during production. With…
Professional articles and publications
Improve cycle times and reduce unit costs
K-Impulse I Plastics Institute Lüdenscheid
Mission: Pipe free
Plastverarbeiter I May 2022
European Coatings Journal: Process Integrated Plant Cleaning
Automated cleaning, reduced water consumption, no issues with…
FARBE UND LACK: New impetus for plant cleaning
The comprex® process ensures hygienically flawless production facilities…
Plastics: Avoid shutdowns
Cleaning of cooling channels in molds for PET…
CHEMICAL TECHNOLOGY: Water-saving cleaning of pipelines at BASF
Product changes in industrial plants always mean effort…
Developed and patented
Comprex® cleaning process
Our comprex® impulse rinsing process works entirely without chemicals, instead using only air and water according to a principle of physics. We inject filtered air into the section to be cleaned – in a controlled and pulsed manner. This creates packets of air and water blocks that flow through the section at high velocity.
They generate enormous turbulence with strong shear and drag forces, whereby they manage to mobilize and reliably discharge existing deposits. The result: clean pipes and clean water – efficient, gentle and economical.
The advantages at a glance
- IMPROVED HYDRAULICS
- HYGIENIC CONDITIONS
- IMPROVED HEAT TRANSFER
- INCREASED PROCESS RELIABILITY
- INCREASED PERFORMANCE
- ENERGY-EFFICIENT OPERATION
From test cleaning to your own comprex® plant
Just a few steps to a customized cleaning solution
comprex® ToolClean and ConnectBox
- Touch screen control
- Individual cleaning programs
- Automatic flow direction change
- Can be combined with connectBox
- Automatic change of flow direction
Areas of application
– Industrial piping systems up to DN 65
01
Preplanning & Engineering
During the pre-planning stage, we determine the cleaning sections with feed-in and feed-out points, plan the cleaning sequence and record the general conditions for the design of the comprex® cleaning system.
02
Test cleaning
03
Concrete offer
Based on intensive preliminary planning, we will submit the offer that is right for you and the requirements of your production. We also advise you on the possibilities of software integration into your operations.
04
Customized plant
We manufacture your own comprex® system according to your cleaning requirements. Whether mobile or stationary - our developers and designers plan and build the cleaning unit exactly to your specifications.
05
Commissioning on site
06
Staff training
The preset cleaning programs and the intuitive touchscreen operation facilitate the handling of the cleaning measures and the setting of the necessary cleaning parameters.
07
After Sales Service
Whether maintenance, software updates, purchase of spare parts or further training - we are at your disposal according to your needs.
Cooperation partners and customers
Cooperations
Customers
Customer testimonials
"Our conclusion: The test of the comprex® unit can be rated as thoroughly positive. The cleaning effect can be seen as very good, in some cases even blockages could be loosened. Due to the rather simple operation, the unit could be operated without any problems after the short instruction. No problems were encountered during the test phase.
At this point, we would like to thank you again for the test opportunity and the trust you have placed in us."
The before and after effect:
The comprex® result
Our patented comprex® process cleans liquid-carrying systems of all kinds across all industries – with impressive results:
