KSS machining centers

Cleaning of coolant lines with supply lines (flow) to the machining centers at a manufacturer of diesel engines
The customer order

Task

  • Cleaning of the pipelines with the Comprex® process; with low wastewater volume and time window specified by the client
  • Remove deposits and metal abrasion from the system’s supply lines (malfunctions due to clogged filters on the machining centers).
  • Remove “Microbiology” from the system
  • Restore operational safety and performance

Technical data

  • Piping system DN 500, DN 350, DN 150, DN 125 and DN 50
  • issued over several levels in the plant
  • Supply lines to approx. 20 machining centers

Cleaning with the Comprex® process

Implementation

  • mechanical cleaning with compressed, treated air from Comprex® unit
  • Cleaning with 2 synchronous Comprex® units
  • Access to the system via adapter connections
  • Use of filtered emulsion as rinsing medium
  • Recycling and recirculation of the rinsing emulsion by means of rented additional technology to minimize waste water
  • 9 technicians, 3-shift operation (non-stop), approx. 60 hrs.
  • On-site meetings necessary to determine alterations, schedule, etc.
Download

The practical example as PDF

Result of Comprex® cleaning

Advantages of regular Comprex® cleaning

  • Deposits, metal abrasion and coarse particles mobilized and removed from the system
  • Performance of the pipelines restored
  • System ready for filling with fresh KSS
  • No further interruptions of operation due to clogged filters to be expected
What makes our solution stand out:
With our Comprex® air-water impulse cleaning system, we provide an effective, sustainable, and resource-efficient cleaning solution.
Do you have any questions? We’re happy to help you find the right solution with Comprex®

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