Chemical Park Production Plant

Cleaning of a production plant for the manufacture of crop protection agents in the chemical industry
The customer order

Task

  • Comprex® cleaning of production plants for intermediates and active ingredients of fungicides
  • Cleaning of product-carrying plant components such as tubular reactor, separation bottles, brine line and acid line
  • Cleaning of the product-carrying lines to maintain the pipe material quality and process reliability
  • Cleaning of cooling and temperature control lines of double-walled agitator vessels, reactors and temperature-controlled double pipelines

Special challenge

  • Cleaning of widely branched product-carrying plant components with as little disassembly as possible
  • Gentle cleaning of the enameled pipe lining
  • Removal of deposits caused by product components in the pipelines and in apparatus during the production process

Technical data

  • DN 25 – DN 300 Stainless steel / enamel lining Separating bottles, tubular reactor, brine line, acid line, agitator tank, heat exchanger

Cleaning with the Comprex® process

Implementation

  • Mechanical cleaning through the targeted use of compressed, treated air from Comprex® unit
  • Use of purified deionized water
  • Set up recirculation to reduce the amount of wastewater
  • Personnel deployment: 2-3 technicians

Advantages of Comprex®

  • Reduced odor nuisance in the plant due to closed piping system to receiving tank outside the plant Reduced exposure of employees
  • Recirculation system: solid particles are separated via pocket filters and removed from the circuit
  • Low wastewater volume due to recirculation of the cleaning water
  • Pipelines over several floors do not have to be dismantled
  • Fittings and measuring stations can be cleaned for the most part: no disassembly necessary
Download

The practical example as PDF

Result of Comprex® cleaning

Result of the Comprex® cleaning

  • Cooling capacity & process reliability restored
  • Foreign particles discharged from the systems
  • Low downtime
  • Low waste water quantity
What makes our solution stand out:
With our Comprex® air-water impulse cleaning system, we provide an effective, sustainable, and resource-efficient cleaning solution.
Do you have any questions? We’re happy to help you find the right solution with Comprex®

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