Industry | Practical example | Piping
Chemical Park Production Plant
Cleaning of a production plant for the manufacture of crop protection agents in the chemical industry
The customer order
Task
- comprex® cleaning of production plants for intermediates and active ingredients of fungicides
- Cleaning of product-carrying plant components such as tubular reactor, separation bottles, brine line and acid line
- Cleaning of the product-carrying lines to maintain the pipe material quality and process reliability
- Cleaning of cooling and temperature control lines of double-walled agitator vessels, reactors and temperature-controlled double pipelines
Special challenge
- Cleaning of widely branched product-carrying plant components with as little disassembly as possible
- Gentle cleaning of the enameled pipe lining
- Removal of deposits caused by product components in the pipelines and in apparatus during the production process
Technical data
-
DN 25 – DN 300
Stainless steel / enamel lining
Separating bottles, tubular reactor, brine line, acid line Agitator vessel, heat exchanger
Cleaning with the comprex® process
Implementation
- Mechanical cleaning through the targeted use of compressed, treated air from Comprex® unit
- Use of purified deionized water
- Set up recirculation to reduce the amount of wastewater
- Personnel deployment: 2-3 technicians
Advantages of comprex®
- Reduced odor nuisance in the plant due to closed piping system to receiving tank outside the plant Reduced exposure of employees
- Recirculation system: solid particles are separated via pocket filters and removed from the circuit
- Low wastewater volume due to recirculation of the cleaning water
- Pipelines over several floors do not have to be dismantled
- Fittings and measuring stations can be cleaned for the most part: no disassembly necessary
Result of comprex® cleaning
Our services in facts and figures
Cooling capacity & process reliability restored
Foreign particles discharged from the systems
Low downtime
Low waste water quantity
Why should you choose us?
With our comprex® process, we offer an effective, sustainable and resource-saving cleaning alternative.
Let us advise you and we will be happy to convince you with a test cleaning at your site.
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