We go one step further! Our latest innovation:
comprex® ToolClean - efficient, flexible and sustainable
Advantages of ToolClean at a glance:
Exclusive partner:
- Clean temperature control circuits
- Constant cycle times
- Stable production processes
- Constant product quality
- Mobile, Stationary, System-oriented
We will gladly advise you
+49 6346 3004-0 (comprex® service)
+49 6341 38084-74 (comprex® ToolClean)
Or simply use our
We go one step further! Our latest innovation:
comprex® ToolClean - efficient, flexible and sustainable
comprex® ToolClean cleans the cooling and temperature control circuits of the molds. Purely mechanical - with air and water. This counteracts the build-up of deposits, biofilms and corrosion products and ensures minimal scrap in your production.
Advantages of ToolClean at a glance:
- Clean temperature control circuits
- Constant cycle times
- Stable production processes
- Constant product quality
- Mobile, Stationary, System-oriented
comprex® ToolClean in cooperation with KraussMaffei
comprex® ToolClean
comprex® ToolClean
We are very pleased that we have been able to win KraussMaffei as a cooperation partner with our world first comprex® ToolClean.
Plant cleaning with comprex®
Our world innovation - comprex® ToolClean
Are you experiencing problems with deposits, downtime and reduced cooling capacity in plastic injection molding? Then we have the solution for you!
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comprex® at your fingertips
See comprex® ToolClean in action
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How does comprex® ToolClean work? Exciting and impressive. Difficult to capture with words. See how comprex® works, the power and the cleaning effect in this video.
For the K-2022 trade fair, we have created our comprex® trade fair exhibit to “touch”. Krauss-Maffei enabled us as a cooperation partner to present the world innovation comprex® ToolClean to the industry. We thank you for your belief in our technology and this great opportunity.
comprex® ToolClean for your production success
All advantages of comprex® ToolClean
Why comprex® ToolClean?
The comprex® process
- Energy saving: free lines - less pump capacity
- reduced water consumption
- purely mechanical - with air and water only
- Without chemistry
- maximum production stability
- Improves cycle times
- Reduces cleaning times
- Reduces production waste
- Cleaning of several channels possible at the same time
- Improved cooling capacity and hydraulics
- No disassembly
- System integrated cleaning
- Geometry independent
The principle of cleaning with comprex®
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comprex® is a purely mechanical cleaning process with pulses of filtered compressed air and water.
With defined controlled air and little water, packages of air and water blocks are applied to the cooling channels. High speeds of the blocks (up to 20 m/s) with enormous turbulence mobilize the deposits and reliably carry them out.
comprex® ToolClean is versatile in plastic injection molding
Areas of application for comprex® ToolClean
There are different areas of application for ToolClean depending on the needs and requirements on site.
Mobile
- Cleaning of the tools after dismantling and before upgrading
- Cleaning of tools on the machines as needed, during breaks or maintenance work
Stationary
- Stationary positioning on plastic injection molding machines
- Integration comprex® ToolClean into the temperature control circuits
- Return of the cleaning medium via Connectbox to the cooling water return line
- Preventive or as-needed cleaning during breaks or maintenance work
- Manuel or system integrated
Special applications
- Reconditioning of tools with heavy deposits
- Circulation of chemistry with Connectbox alternating with comprex®.
- Cleaning of temperature control units (suitability assumed)
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comprex® ToolClean in detail
Learn more about comprex® ToolClean in the following videos.
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comprex® ToolClean - Change of direction
On-site cleaning technology is required for cleaning the cooling and temperature control circuits of the molds. For this purpose, we have developed comprex® ToolClean developed. By changing direction, we can remove even heavy debris from your system.
Special applications for comprex® ToolClean.
With our exhibit we have reproduced the cooling circuit of a tool.
Watch the video for more detailed information on special applications in your system.
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comprex® ToolClean - Brief introduction
There are several ways to clean cooling circuits. These include, for example, air-water flushing, chemistry, removal and reaming of ducts.
In the video you can see the following cleaning methods and results in comparison:
Water flush
Air-Water-flushing
comprex®
What does ToolClean and ConnectBox look like in your operation?
comprex® ToolClean
comprex® ConnectBox
Successful practical examples with comprex® in the plastics world
We can already demonstrate successful cleaning results with our comprex® units.
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