We go one step further! Our latest innovation:
comprex® ToolClean - efficient, flexible and sustainable
Advantages of ToolClean at a glance:
Premium partner:
- Mechanical cleaning with air and water
- Gentle process without pressure surges
- Improved cycle times and product quality
- Stable production processes
We will gladly advise you
+49 6346 3004-0 (comprex® service)
+49 6341 38084-74 (comprex® ToolClean)
Or simply use our
We go one step further! Our latest innovation:
comprex® ToolClean - efficient, flexible and sustainable
comprex® ToolClean cleans the cooling and temperature control circuits of the molds. Purely mechanical - with air and water. This counteracts the build-up of deposits, biofilms and corrosion products and ensures minimal scrap in your production.
Advantages of ToolClean at a glance:
- Mechanical cleaning with air and water
- Gentle process without pressure surges
- Improved cycle times and product quality
- Stable production processes
comprex® ToolClean in cooperation with KraussMaffei
comprex® ToolClean
comprex® ToolClean
All information on comprex® ToolClean can be downloaded here:
comprex® in the world of plastics
comprex® ToolClean for cleaning cooling channels
Are you experiencing problems with deposits, downtime and reduced cooling capacity in plastic injection molding? Then we have the solution for you!
Why comprex® ToolClean?
- Patented cleaning technology – without chemicals
- Preventive, system-integrated cleaning of the injection molds improves cooling performance and hydraulics
- Reduced water consumption
- Expulsion of the water after the cleaning process with subsequent blowing out of the tool
- Validatable: improvement of the cooling channels is evaluated and documented
- Cleaning of several channels simultaneously possible
- Plug & play: no time-consuming staff training required
- Improves process stability, independent of geometry
- Cleaning of injection molds after dismantling and before upgrading, before initial commissioning, in toolmaking or directly in the injection molding machine
- Reduces production waste
- No dismantling
- Energy saving: Free pipes – Less pump power
- Successful solution for compliance with legal regulations, e.g. CO2 sustainability, energy management EN 50001
comprex® ToolClean is versatile in plastic injection molding
Areas of application for comprex® ToolClean
There are various areas of application for ToolClean depending on the needs and requirements on site (*assuming suitability).
- Injection molding tool
- Injection molding machine*
- Temperature control unit*
Mobile
- Cleaning of the tools after dismantling and before upgrading
- Cleaning of tools on the machines as needed, during breaks or maintenance work
Stationary
- Stationary positioning on plastic injection molding machines
- Integration comprex® ToolClean into the temperature control circuits
- Return of the cleaning medium via Connectbox to the cooling water return line
- Preventive cleaning or cleaning on demand during breaks or while maintenance work
Special applications
- Adding surfactants in circulation mode
- Cleaning of temperature control units and injection molding machines (suitability assumed)
Learn more
comprex® ToolClean in action
Learn more about comprex® ToolClean in the following videos.
comprex® ToolClean - Brief introduction
There are several ways to clean cooling circuits. These include, for example, air-water flushing, chemistry, removal and reaming of ducts.
In the video you can see the following cleaning methods and results in comparison:
Water flush
Air water flushing
comprex®
comprex® ToolClean - Instructions
You can see how to use comprex® ToolClean in this video.
How should comprex® ToolClean be used?
Description Connections
comprex® ConnectBox - Instructions
This video explains how to use the comprex® ConnectBox.
comprex® in the world of plastics
The principle of cleaning with comprex®
comprex® is a purely mechanical cleaning process with pulses of filtered compressed air and water.
With defined controlled air and little water, packages of air and water blocks are applied to the cooling channels. High speeds of the blocks (up to 20 m/s) with enormous turbulence mobilize the deposits and reliably carry them out.
Customers who already use comprex
Customers
Customer testimonials
"The MCU-300 from Hammann represents an important component of our innovative industrial hygiene concept. The system is used at Meffert AG both for flushing pipelines and for cleaning stand-alone systems.
The cooperation with the colleagues from Hammann has worked very well since the beginning of the project.
Project planning and commissioning were transparent and professional. All inquiries are processed promptly, and ideas and optimization requests are discussed openly with our technical department even months after commissioning.
The MCU300 is intuitive for our employees to operate, can be used almost anywhere due to its dimensions, and works very reliably."
"It is no longer possible to imagine our maintenance of injection molds without the cleaning technology from HAMMANN. The comprex® cleaning is without alternative in very many applications. Thank you for the excellent and pragmatic service."
"The cooperation with HAMMANN is excellent, we maintain a comprehensive and sustainable exchange. Our on-site meeting in Landau was particularly informative, including a tour of the test facility. comprex® can be described briefly and precisely, and the advantages are practically obvious - fast and good service to achieve a nearly new condition in terms of cleanliness.
The process allows customers to clean their plant equipment without disassembly. With regular cleaning, customers will be able to keep their equipment running cleanly, reliably, sustainably and satisfactorily for years."
"Our conclusion: The test of the comprex® unit can be rated as thoroughly positive. The cleaning effect can be seen as very good, in some cases even blockages could be loosened. Due to the rather simple operation, the unit could be operated without any problems after the short instruction. No problems were encountered during the test phase.
At this point, we would like to thank you again for the test opportunity and the trust you have placed in us."
Successful practical examples with comprex® in the plastics world
We can already demonstrate successful cleaning results with our comprex® units.